Agitator tanks are vessels equipped with agitation systems that keep the contents in motion during processing. They are widely used for mixing, suspending, dissolving and reacting of various liquid and pasty substances in industries like chemical, food, pharmaceutical and metallurgy.
Secondly, their versatility across industries stems from the ability to customize tank size, agitator type and configuration based on process requirements. Proper selection and maintenance will ensure agitator tanks provide years of reliable service for your industrial mixing applications.
China Agitator Tank Supplier Explain What An Agitator Tank
An agitator tank simply consists of a tank or vessel fitted with an agitation system. Agitators are mechanical devices like propellers, turbines or paddle blades that rotate or move inside the tank to impart motion to the contents.
The main components of an agitator tank are:
- The vessel or tank body – Made of materials like stainless steel, mild steel, fiberglass, etc. It holds the product being processed.
- The agitator shaft – Transmits power from the motor to the agitator blades or propeller. Usually runs through a shaft seal on the tank lid.
- Agitator blades – Impart agitation in forms like paddles, anchor arms, turbines, propellers, etc. They are attached to the shaft.
- Drive unit – Consists of gear reducer, motor and coupler to rotate the agitator shaft at required speed.
- Shaft seal – Keeps the product contained inside the tank while allowing the shaft to rotate freely.
- Supporting framework – Supports the weight of the agitator tank and drive unit.
Top 5 Types of Agitators Tanks From China Manufacturer
Common agitator types include:
- Propeller Agitators – Have 1 to 4 blades that rotate like a propeller to impart axial flow.
- Turbine Agitators – Have blades shaped like an impulse turbine that create radial and axial flow.
- Anchor Agitators – Have 2 to 6 blades shaped like an anchor or marine propeller.
- Paddle Agitators – Have simple vertically or horizontally mounted blades that sweep or fold the liquid.
- Drum Agitators – Rotate inside a cylindrical drum to move and mix its contents.
Main 6 Applications Of China Agitator Tanks
Agitator tanks are used for:
- Mixing of materials – Ensures uniform distribution of solids in liquids, or two immiscible liquids.
- Suspension of solids – Keeps particles suspended by opposing gravitational settling.
- Dissolution of solids – Agitation helps dissolve solids into liquids quickly and completely.
- Chemical reactions – Provides uniform mass and heat transfer needed for effective reactions.
- Crystallization – Agitation achieves and maintains supersaturation for crystal formation.
- Heat transfer – Improves heat exchange by preventing temperature stratification in the tank.
Some common uses of agitator tanks are:
- Pharmaceutical synthesis – Mixing of active ingredients and reagents.
- Food processing – Blending of ingredients, suspending cocoa solids, etc.
- Chemical production – Dissolving, reacting and crystallizing of substances.
- Metal surface treatments – Suspending abrasives and media in tumbling barrels.
- Bioprocessing – Maintaining cell suspensions in fermentation tanks.